Prototyping and low-volume runs

One part or two hundred. A first article to test on a truck, a bridge run while production tooling is built, or a small program that is never going to justify a big caster's minimums.

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Two Titan Works technicians examining a freshly cast polyurethane spring insert

Why prototype in cast urethane

Cast urethane tooling is cheap and fast, which makes it the ideal way to test an idea. A single prototype mold lets you pour the same geometry in several hardnesses, try an insert, or check fit on the vehicle before anyone commits to production tooling.

Titan Works has poured single parts for a racing program, sample sets for aftermarket product launches, and bridge quantities that kept a customer shipping while their production tool was machined.

Low-volume programs

Some parts will never be high volume, and that is fine. Specialty vehicles, restoration parts, industrial machinery, and small aftermarket lines often need a few hundred pieces a year. The large casters do not want that work. We do, and we price it so it makes sense for both sides.

What a typical prototype project looks like

  1. You send a print, model, or sample and describe what the part does.
  2. We recommend a hardness and formulation and quote the tool and first articles.
  3. Prototype tooling is made from a pattern.
  4. First articles are poured, cured, inspected, and shipped, usually within two weeks of tool approval.
  5. You test. We adjust hardness or geometry if needed.
  6. When the part is proven, the same print moves straight to production tooling.

Re-sourcing a dropped part

A common low-volume request: a supplier has closed or dropped a part, and the buyer has a sample and a purchase history but no tooling. We can reverse-engineer from the sample, match the hardness, build a tool, and have you shipping again. See re-sourcing a discontinued part for how that works.

Common questions

How fast can I get a prototype?
If we have a print or a sample and the part is straightforward, prototype tooling and first castings are often done inside two weeks. Rush work is possible when the schedule allows. Tell us the date you need parts in hand and we will tell you honestly whether we can hit it.
Is there a minimum order?
No. We have made a single part for a race program and a dozen for a fit check. Small runs cost more per piece than production, but there is no minimum.
Can you try several hardnesses?
Yes, and we recommend it. From one prototype mold we can pour the same part in two or three durometers so your team can test them side by side before locking the specification.
  • Mold making and tooling

    Prototype tools from a pattern or print, aluminum production molds for repeat runs. You own the tooling.

  • Production runs

    Scheduled programs from a few thousand to a few hundred thousand parts a year, with domestic material and predictable lead times.

  • Automotive aftermarket

    Contract casting for suspension, load-support, and performance brands. Our home market.

Have a part to cast?

Send a drawing, a sample, or a description of the problem. You will hear back from the owner, usually within one business day, with questions or a quote.