Spring inserts

Titan Works casts polyurethane spring inserts and helper spring components for air suspension and load-support kits, in production volumes with US-sourced material.

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Cast polyurethane spring insert held by a technician

What they do

Spring inserts and helper components add load capacity to a vehicle’s factory suspension. In an air spring kit, urethane pieces locate the air bag, carry load when the bag is deflated, and protect the assembly from metal-to-metal contact. In coil applications, an insert sits between the coils to firm the spring under load without changing unloaded ride height.

Why cast urethane

A spring insert lives in a harsh place: constant compression cycles, road salt, oil, heat from the exhaust, and impacts from debris. Rubber takes a set and cracks. Cast polyurethane returns to shape after years of cycles, shrugs off oil and ozone, and can be formulated to the exact stiffness the kit designer wants.

What we bring to it

Titan Works has cast spring inserts for leading aftermarket air suspension brands for years. We know which durometers hold up under a loaded half-ton pickup, how much draft a tall insert needs to demold cleanly, and how to hit the dimensions that matter for fit against a bag or a coil.

Typical specifications

  • Hardness: 70 to 95 Shore A depending on load
  • Formulation: ether-based for moisture resistance in under-vehicle service
  • Color: black standard
  • Inserts: molded-in steel plates or studs when the kit calls for them
  • Volumes: production programs with scheduled releases

Send the print and the truck it fits, and we will quote tooling and parts.

  • Automotive aftermarket

    Contract casting for suspension, load-support, and performance brands. Our home market.

  • Production runs

    Scheduled programs from a few thousand to a few hundred thousand parts a year, with domestic material and predictable lead times.

  • Bump stops

    Progressive-rate jounce bumpers that absorb the last inch of travel without harshness and never take a set.

Have a part to cast?

Send a drawing, a sample, or a description of the problem. You will hear back from the owner, usually within one business day, with questions or a quote.